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| 2000S-DR ( Model 2000S-DR Duplex Single Worm Refiner-Pelletizer
) |
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Features
, Barrel is made from cold-drawn stainless steel tube 22 mm thick; |
| , Worm is of lightweight, made from stainless stell.
The newly |
| designed worm has its effective
compression lenght 3.5 times |
| of its diameter; |
| , Milling is effected by a device installed at the outlet
end of the |
worm.The milling device is composed
of a piece of filtering sheet with 0.3 mm
holes, a fixed perforated milling disk, and a rotating perforated
disk. The soap stock is vigorously milled in the space, resulting
in superfine particles of 0.01 mm level. This optimal
milling makes soap stock translucent and extremely
fine; |
| , The filtering sheet with holes of 0.3 mm is developed
in 2002.The only design in the world. |
, Barrel and worm are precision machined that the clearance
between barrel wall and worm is only 0.05
to 0.08 mm, that makes the worm to have high
thrust to soap stock inside the barrel and
reduce back-flow to the minimum.
, The cooling of barrel begin from the very end where milling device
is located; the cooling water inlet/outlet
pneumatic valves are controlled by PLC to
obtain a optimal cooling effect, that means maximum
output of the machine.
, The speed reducers have their gear wheels teeth case-hardened and
ground.
, Pneumatic clutches are used between motors and speed
reducers.
, The coordination of operation between upper extruder and lower extruder
is realized by a level sensor made by Enders-Hauser, Germany.
, Touch screen is used for control and operation, it is fault-free
and a good interface for communication between
operator and
machine.
, The electric panel is supplied by Rittal, Germany; the adjustable
frequency AC drive is by AB or ABB; PLC by
Omron Japan and touch screen is by Delta;
95% electric components are by Schneider,France;
pneumatic components are by Norgren |
| Martonair, UK. |
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Specification
Capacity (kg/h): 1,000 to 2,000
Worm diameter (mm): 300
Worm speed (r/min): 18 Upper extruder |
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5 to 18 lower extruder |
Motors (kW): 30 each for upper and lower extruders
Cooling water temperature (`C): 15 max.
Compressed air pressure (MPa): 0.4 to 0.7
Dimensions (mm): 4,650x2,100x3,450 |
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| Worm, Rotating Disk, |
| Milling Disk, Filtering Sheet |
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| Filtering sheet with 0.3 mm holes, |
| Milling disk with 1.5 mm diameter |
| holes |
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